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Cable Sizing / Voltage Drop Calculator

Enter system type, load current, cable length, conductor material and allowable drop to get a live voltage drop and a recommended minimum cross-section. Built for early-stage single-phase / three-phase sizing checks.

Three-phase 380V, single-phase 220V by default
Line voltage
Circuit current
0–1, default 0.85
One-way run length
Copper resistivity ≈ 0.0224 Ω·mm²/m
Pick "Auto" to size by drop
Default 3% (3–5% typical)
Advanced: reactance X (mΩ/m)
Typical multicore ≈ 0.08 mΩ/m; leave as default

Results

Voltage drop (V)
Drop (%)
Current density
Enter load current and cable length to calculate.

Standard size resistance reference (copper, 20–90°C est.)

Size (mm²)Resistance (mΩ/m)Size (mm²)Resistance (mΩ/m)
1.5 14.933 50 0.448
2.5 8.960 70 0.320
4 5.600 95 0.236
6 3.733 120 0.187
10 2.240 150 0.149
16 1.400 185 0.121
25 0.896 240 0.093
35 0.640 300 0.075

Resistance uses ρ=0.0224 Ω·mm²/m (conservative, ~70–90°C conductor temperature). Actual values vary with temperature and installation; final selection should follow IEC 60228 / IEC 60502 and BS 7671 tables.

How is voltage drop calculated?

Resistance per unit length R = ρ / A (ρ resistivity, A area), combined with reactance X and power factor: single-phase Vd = 2×I×L×(R·cosφ + X·sinφ), three-phase Vd = √3×I×L×(R·cosφ + X·sinφ). Divide by the rated voltage for the percentage drop. This tool applies that logic for an early-stage check.

What does "recommended minimum size" use?

It iterates standard IEC 60228 sizes (1.5, 2.5, 4 … 300 mm²) from smallest up and picks the first one whose drop percentage ≤ your "allowable drop". This guarantees the drop stays within limit at that current and length — the voltage-drop-based lower bound for sizing.

Can I use this result directly for selection?

This tool covers the voltage-drop dimension of sizing. Final selection must also check current-carrying capacity (installation method, ambient temperature, grouping, buried/tray per IEC 60502 / BS 7671 ampacity tables) and short-circuit thermal stability. Send the calculation with your application scenario and our engineers will confirm the size and quote.

Send these results with your application scenario for precise sizing advice and a quote.
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